TY - GEN
T1 - Design and implementation of Preventive Maintenance and 5'S tools to reduce costs in a bakery company
AU - Mendoza Ocaña, Carlos Enrique
AU - Cruz Salinas, Luis Edgardo
AU - Vare Yarixsa Marisol, Cortijo
AU - Alvarado Karen Celeny, Vera
N1 - Publisher Copyright:
© 2024 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.
PY - 2024/1/1
Y1 - 2024/1/1
N2 - The present study focused on a baking company, specialized in the production and sale of bakery products. During the investigation, two main problems were identified: The poor maintenance plan of the industrial oven and the lack of order and cleanliness. To carry out these improvements, the implementation of preventive maintenance and the 5S methodology was proposed. Specific action plans were developed using Monte Carlo to simulate various scenarios such as downtime due to unplanned shutdowns and to obtain more realistic estimates of the time required to complete 5S-related tasks. Additionally, a financial evaluation was carried out, projecting a positive cash flow and calculating key indicators. The results revealed a significant reduction of 14.83% and 29% for preventive maintenance and 5S methodology, respectively. In the economic evaluation, a Net Present Value (NPV) of S/. 22,751.99 and an Internal Rate of Return (IRR) of 56.11%. These findings indicate the positive and profitable impact of implementing these improvements on the efficiency and profitability of the baking company.
AB - The present study focused on a baking company, specialized in the production and sale of bakery products. During the investigation, two main problems were identified: The poor maintenance plan of the industrial oven and the lack of order and cleanliness. To carry out these improvements, the implementation of preventive maintenance and the 5S methodology was proposed. Specific action plans were developed using Monte Carlo to simulate various scenarios such as downtime due to unplanned shutdowns and to obtain more realistic estimates of the time required to complete 5S-related tasks. Additionally, a financial evaluation was carried out, projecting a positive cash flow and calculating key indicators. The results revealed a significant reduction of 14.83% and 29% for preventive maintenance and 5S methodology, respectively. In the economic evaluation, a Net Present Value (NPV) of S/. 22,751.99 and an Internal Rate of Return (IRR) of 56.11%. These findings indicate the positive and profitable impact of implementing these improvements on the efficiency and profitability of the baking company.
KW - 5'S
KW - Industry
KW - bakery
KW - preventive maintenance
UR - https://www.scopus.com/pages/publications/85203833380
U2 - 10.18687/LACCEI2024.1.1.415
DO - 10.18687/LACCEI2024.1.1.415
M3 - Conference contribution
AN - SCOPUS:85203833380
T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
BT - Proceedings of the 22nd LACCEI International Multi-Conference for Engineering, Education and Technology
PB - Latin American and Caribbean Consortium of Engineering Institutions
T2 - 22nd LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2024
Y2 - 17 July 2024 through 19 July 2024
ER -